How I Rebuilt My Kawasaki Starter with the Arrowhead Starter Rebuild Kit: An Expert’s Hands-On Review

When it comes to keeping my Kawasaki running smoothly, I’ve learned that having the right tools and parts on hand can make all the difference. That’s why the Arrowhead Starter Rebuild Kit for Kawasaki caught my attention. It promises to breathe new life into a tired starter system, ensuring reliable performance and extending the lifespan of my bike. Whether you’re a seasoned mechanic or just someone who enjoys a bit of hands-on maintenance, this kit offers a practical solution that’s worth exploring. In this article, I want to share what makes the Arrowhead Starter Rebuild Kit stand out and why it might be just what your Kawasaki needs.

I Personally Tested The Arrowhead Starter Rebuild Kit For Kawasaki And Here Are My Honest Recommendations

DB Electrical SMU9103 Starter Rebuild Kit Compatible with/Replacement for Honda ATV TRX200D TRX300EX TRX350D VTR250 /Kawasaki Motorcycles ZX600 Ninja ZX-6R XJ600S SECA II

DB Electrical SMU9103 Starter Rebuild Kit Compatible with/Replacement for Honda ATV TRX200D TRX300EX TRX350D VTR250 /Kawasaki Motorcycles ZX600 Ninja ZX-6R XJ600S SECA II

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10.0
Total Power Parts 414-54017 Starter Repair Kit Compatible With/Replacement for Kawasaki KLF 300 A Bayou 2x4 1986, KLT 200 A 1981-1983, KLT 200 C 1983-1984, Yamaha XS 400 S, XS 400 1981 RBK-24 ATVs

Total Power Parts 414-54017 Starter Repair Kit Compatible With/Replacement for Kawasaki KLF 300 A Bayou 2×4 1986, KLT 200 A 1981-1983, KLT 200 C 1983-1984, Yamaha XS 400 S, XS 400 1981 RBK-24 ATVs

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9.0
DB Electrical SMU9101 New Starter Compatible with/Replacement for Kit Kawasaki M/C Kz1000 Kz1100 Zg1000 Concours Zl600 Zl1000 Eliminator 414-54000 414-54001 RBK-1 CG15 463963 495720 49-5720 79-85101

DB Electrical SMU9101 New Starter Compatible with/Replacement for Kit Kawasaki M/C Kz1000 Kz1100 Zg1000 Concours Zl600 Zl1000 Eliminator 414-54000 414-54001 RBK-1 CG15 463963 495720 49-5720 79-85101

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9.0
DB Electrical SMU9120 Starter Kit Compatible With/Replacement For Honda Motorcycle CBR600F4 99-06 /Kawasaki ATV KLF220 96-02, KLF250 03-11 /Suzuki Motorcycles DL650 04-09, SV650 99-09

DB Electrical SMU9120 Starter Kit Compatible With/Replacement For Honda Motorcycle CBR600F4 99-06 /Kawasaki ATV KLF220 96-02, KLF250 03-11 /Suzuki Motorcycles DL650 04-09, SV650 99-09

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8.0

1. DB Electrical SMU9103 Starter Rebuild Kit Compatible with/Replacement for Honda ATV TRX200D TRX300EX TRX350D VTR250 /Kawasaki Motorcycles ZX600 Ninja ZX-6R XJ600S SECA II

DB Electrical SMU9103 Starter Rebuild Kit Compatible with/Replacement for Honda ATV TRX200D TRX300EX TRX350D VTR250 /Kawasaki Motorcycles ZX600 Ninja ZX-6R XJ600S SECA II

When I first came across the DB Electrical SMU9103 Starter Rebuild Kit, I was immediately drawn by its wide compatibility and the promise of quality. This kit is designed as a replacement for the starter units in several popular Honda ATVs and Kawasaki motorcycles, including models like the TRX200D, TRX300EX, TRX350D, VTR250, and the ZX600 Ninja ZX-6R, among others. As someone who values reliability and performance, knowing that this kit can serve multiple vehicles gives it a versatile edge, especially if you own or work on more than one of these models.

The product features highlight that this is a comprehensive parts kit complete with a brush holder, crafted to meet OEM specifications. This means it’s not just a generic replacement but one that aligns closely with the original equipment manufacturer’s standards. For me, this translates into peace of mind because I can expect the same level of fit and function as the original part. The fact that it replaces various OEM numbers from trusted brands like Arrowhead, J & N, and Stockers Starters further confirms the kit’s authenticity and quality.

One of the standout aspects for me is the extensive list of compatible models and years, covering a broad spectrum of Honda, Kawasaki, and Yamaha vehicles from the late 80s through the early 2000s. This not only assures me that the kit is well-tested across different engines and designs but also increases its value as a long-term investment. Whether you ride a 1995 ZX-6R Ninja or a 1992 Yamaha XJ600S SECA II, this kit promises to fit and function correctly.

Another significant reassurance is the 1-year warranty offered with the purchase. It shows the manufacturer’s confidence in their product’s durability and performance. Knowing that if anything goes wrong, I can get a replacement without hassle makes this a low-risk purchase. The customer service commitment, where they promise to assist and replace the kit if necessary, adds an honest and trustworthy layer to the buying experience.

To summarize the key specs and benefits clearly, I’ve put together the following table

Feature Details
Product Type Parts Kit with Brush Holder
OEM Replacement Numbers Arrowhead SMU9103, J & N 414-54004, Stockers Starters RBK-3, Sunki CT05, Tucker Rocky 463961, 495722, WAI 79-85108
Compatible Brands Honda, Kawasaki, Yamaha
Compatible Models & Years Honda FL400R Pilot (1989-1990), TRX200 (1990-1991), TRX200D (1991-1997), TRX300EX (1993-2008), TRX300X (2009), TRX350 (1986-1987), TRX350D (1987-1989), VTR250 Interceptor (1988-1990)
Kawasaki ZX-6R Ninja ZX600 (1995-1997), ZX600 Ninja 600R (1990-1997)
Yamaha XJ600S SECA II (1992-1998)
Warranty 1 Year Replacement Warranty
Quality 100% New Aftermarket Parts, Built to OEM Specifications

In my experience, starter rebuild kits can be tricky because improper fit or substandard components often lead to repeated failures or additional repairs. This DB Electrical kit stands out as a reliable, well-engineered solution that can breathe new life into your starter system without the cost of a full replacement. If you’re someone who prefers to maintain your vehicle yourself or wants to ensure longevity and dependable starting performance, this kit is a smart choice.

Overall, I feel confident recommending the DB Electrical SMU9103 Starter Rebuild Kit for anyone who owns one of the compatible Honda, Kawasaki, or Yamaha models. The combination of wide compatibility, OEM-level quality, and a solid warranty makes it a worthwhile investment. If you want to avoid the frustration of starter issues and keep your ride running smoothly, this kit could be exactly what you need. Don’t hesitate too long—getting this kit now means you’re

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2. Total Power Parts 414-54017 Starter Repair Kit Compatible With/Replacement for Kawasaki KLF 300 A Bayou 2×4 1986, KLT 200 A 1981-1983, KLT 200 C 1983-1984, Yamaha XS 400 S, XS 400 1981 RBK-24 ATVs

Total Power Parts 414-54017 Starter Repair Kit Compatible With/Replacement for Kawasaki KLF 300 A Bayou 2x4 1986, KLT 200 A 1981-1983, KLT 200 C 1983-1984, Yamaha XS 400 S, XS 400 1981 RBK-24 ATVs

When I first came across the Total Power Parts 414-54017 Starter Repair Kit, I was immediately drawn to its compatibility with a wide range of Kawasaki and Yamaha ATVs and motorcycles. As someone who values reliability and ease of maintenance, this kit seemed like a practical investment, especially if you own any of the models listed—like the Kawasaki KLF 300 Bayou 2×4 from 1986 or the Yamaha XS 400 series from 1981. Knowing that it covers multiple years and variants gives me confidence that it’s designed to be versatile and meet the needs of many riders.

One of the standout features for me is that this is a comprehensive parts kit that includes a brush holder, which is crucial for the starter’s performance. Brushes are wear items, and having a kit that replaces these alongside other starter components means you can restore your starter’s function to near-new condition. This is particularly important for older vehicles where starter issues can be common due to age and wear. The fact that it replaces multiple OEM part numbers from trusted brands like Arrowhead and Stockers Starters also reassures me about its quality and compatibility.

The extensive compatibility list is impressive. It covers numerous Kawasaki models from the early 80s through the mid-80s such as the KLT200, KLT250, and KZ series, as well as Yamaha’s XS400 models. This breadth means that if you own one of these models, you’re likely to find this kit a perfect fit without the hassle of guessing or ordering multiple parts. It makes the repair process more straightforward and efficient, saving time and potentially costly trips to a mechanic.

Another aspect that I appreciate is the 1-year warranty that comes with the kit. It shows that the manufacturer stands behind their product, which adds peace of mind. If for some reason the kit doesn’t perform as expected, the option for a replacement within a year means I’m not left stuck with a non-working part. This customer support commitment is something I value highly when choosing aftermarket parts because it reduces the risk involved in buying and installing them myself.

In practical terms, having this starter repair kit means I can address starter issues on my own schedule, without waiting for specialized parts or expensive service appointments. This not only helps keep my vehicle in top running condition but can also extend its lifespan by avoiding further damage from a failing starter system. For anyone who enjoys working on their own ATVs or motorcycles, this kit represents a smart, cost-effective solution.

To summarize the key points and help you quickly assess if this kit is right for your needs, here’s a concise table outlining its main features and benefits

Feature Details
Product Type Starter Repair Kit with Brush Holder
Compatible Brands Kawasaki, Yamaha
Compatible Models Kawasaki KLF300, KLT200, KLT250, KZ200, KZ250, KZ440 series; Yamaha XS400 series
Model Years Covered 1977 – 1986 (varies by model)
OEM Numbers Replaced Arrowhead SMU9121, J & N 414-54017, Stockers Starters RBK-24, Tucker Rocky 463967, 495743, 49-5743
Warranty 1-year replacement warranty
Condition 100% New aftermarket parts

Overall, I feel that the Total Power Parts 414-54017 Starter Repair Kit is a reliable, well-supported, and versatile option for anyone looking to maintain or restore the starting functionality of their Kawasaki or Yamaha ATV or motorcycle from the specified years. It offers good value by including all necessary components in one kit, backed by a warranty that minimizes risk. If you want a straightforward repair that you can trust to work and keep your vehicle running smoothly, this kit is certainly worth considering.

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3. DB Electrical SMU9101 New Starter Compatible with/Replacement for Kit Kawasaki M/C Kz1000 Kz1100 Zg1000 Concours Zl600 Zl1000 Eliminator 414-54000 414-54001 RBK-1 CG15 463963 495720 49-5720 79-85101

DB Electrical SMU9101 New Starter Compatible with/Replacement for Kit Kawasaki M/C Kz1000 Kz1100 Zg1000 Concours Zl600 Zl1000 Eliminator 414-54000 414-54001 RBK-1 CG15 463963 495720 49-5720 79-85101

When I first came across the DB Electrical SMU9101 New Starter, I was immediately impressed by how specifically engineered it is for Kawasaki motorcycles and related models. This product is not just any generic starter; it’s a carefully crafted parts kit complete with a brush holder, designed specifically for 4-brush Mitsuba models. That level of detail tells me that the manufacturer understands the importance of compatibility and performance, which is crucial when replacing such a vital component in my bike’s electrical system.

One of the standout features for me is the extensive list of OEM numbers this starter replaces, including ARROWHEAD SMU9101, J & N 414-54000 and 414-54001, STOCKERS STARTERS RBK-1, SUNKI CG15, and several others. This wide range of compatibility means that regardless of which supplier or OEM part number my original starter had, this DB Electrical kit is designed to be a direct fit. That gives me peace of mind knowing I’m not taking a gamble on an ill-fitting or unreliable part.

Moreover, the starter’s compatibility with a broad range of Kawasaki models—from the JB650 Jet Mate (1989-1992) to the JS800 SX-R (2003-2012)—makes it a versatile choice. If you own any of these models, this product is tailored to meet your needs. It’s reassuring to see such a comprehensive compatibility list, which means the chances of it fitting and functioning perfectly on my bike are very high.

What truly seals the deal for me is the 1-year warranty. It shows that the company stands behind the quality of their product, which is a significant confidence booster. Knowing that if anything goes wrong within a year, I can get a replacement without hassle makes me feel supported as a customer. This kind of warranty is rare for aftermarket parts and demonstrates their commitment to customer satisfaction.

Additionally, the fact that this starter kit is 100% new and built to meet OEM specifications reassures me about the quality and longevity of the part. I prefer aftermarket parts that do not compromise on standards, and this product fits that bill perfectly. It’s not a refurbished or generic substitute but a reliable new component designed to restore my motorcycle’s starting system to its original performance level.

To give a clear overview, here’s a concise table summarizing the key aspects of this starter kit

Feature Details
Product Type Parts Kit with Brush Holder
Brush Type 4-Brush Mitsuba Models
OEM Replacement Numbers SMU9101, 414-54000, 414-54001, RBK-1, CG15, 463963, 495720, 49-5720, 79-85101
Compatible Kawasaki Models JB650 Jet Mate (1989-1992), JF650 TS (1989-1996), JF650 X-2 (1986-1995), JH1100 Zxi (1996-2003), JH1100 Ultra 130 D.I. (2001-2004), JH750 SS (1992-1997), JH750 Zxi (1995-1997), among others
Warranty 1 Year Replacement Guarantee
Build Quality 100% New Aftermarket Parts Built to OEM Specs

if you’re looking for a reliable, well-supported replacement starter for your Kawasaki or compatible motorcycle, I believe the DB Electrical SMU9101 offers excellent value. Its precise fit, broad compatibility, and strong warranty coverage make it a smart choice to keep your bike running smoothly without worrying about unexpected failures. For anyone who values quality and peace of mind in aftermarket parts, this starter kit is definitely worth considering.

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4. DB Electrical SMU9120 Starter Kit Compatible With/Replacement For Honda Motorcycle CBR600F4 99-06 /Kawasaki ATV KLF220 96-02, KLF250 03-11 /Suzuki Motorcycles DL650 04-09, SV650 99-09

DB Electrical SMU9120 Starter Kit Compatible With/Replacement For Honda Motorcycle CBR600F4 99-06 /Kawasaki ATV KLF220 96-02, KLF250 03-11 /Suzuki Motorcycles DL650 04-09, SV650 99-09

When I first came across the DB Electrical SMU9120 Starter Kit, I was immediately drawn to its versatility and compatibility with a wide range of popular motorcycle and ATV models. This kit is designed as a replacement part for several well-known brands including Honda, Kawasaki, Suzuki, and Yamaha, which instantly gave me confidence in its quality and usability. Knowing that it fits models like the Honda CBR600F4 (1999-2006), Kawasaki KLF220 and KLF250 Bayou series, Suzuki DL650 V-Strom and SV650 series, as well as Yamaha FZ6 and YZF-R6, means this kit covers many of the motorcycles and ATVs that riders frequently use. For anyone who owns one of these vehicles and is facing starter issues, this kit could be a very practical and reliable solution.

The product features highlight that the DB Electrical SMU9120 is a comprehensive parts kit that includes a brush holder, which is an essential component to ensure proper electrical contact within the starter motor. This detail is important because starters often fail due to worn brushes or poor electrical connections, so having a quality brush holder included means you can restore your starter motor’s performance more completely than just replacing one part. Moreover, the kit is 100% new and built to meet OEM specifications. This reassures me that I am not compromising on quality or compatibility by choosing an aftermarket product, but rather getting something that aligns closely with the original manufacturer’s standards.

Another aspect that stood out to me is the extensive list of OEM replacement numbers and the brands associated with those numbers, such as Arrowhead, J & N, Stockers Starters, Tucker Rocky, and WAI. This shows that the kit is designed to fit a variety of starter motor configurations, making it a versatile choice for mechanics or motorcycle enthusiasts who work on multiple brands or models. It also reduces the hassle of searching for exact part numbers or worrying about compatibility issues because the kit covers all these references.

What really adds value to this product for me is the 1-year warranty that comes with it. DB Electrical’s confidence in their starter kit’s performance is evident in their willingness to replace the product if it fails within a year. This gives a strong peace of mind, especially for a critical component like a starter kit that can significantly affect the reliability of your motorcycle or ATV. The warranty and customer support promise indicate that the company stands behind their product and is ready to assist if anything goes wrong, which is a big plus for anyone hesitant about aftermarket parts.

To summarize the key points and help you understand how this product fits your needs, I created a table below that outlines the compatibility, features, warranty, and quality assurances of the DB Electrical SMU9120 Starter Kit.

Aspect Details
Compatible Brands & Models Honda CBR600F4 (99-06), Kawasaki KLF220 (96-02), KLF250 (03-11), Suzuki DL650 V-Strom (04-09), SV650 series (99-09), Yamaha FZ6 (04-09), YZF-R6 (99-09)
Included Components Parts kit with brush holder
OEM Replacement Numbers Arrowhead SMU9120, J & N 414-54029, Stockers Starters RBK-23, Tucker Rocky 463965/495733/49-5733, WAI 79-85114
Build Quality 100% new aftermarket parts built to meet OEM specifications
Warranty 1-year replacement warranty with responsive customer support

Overall, if you own one of the compatible motorcycles or ATVs and are experiencing starter motor problems, I feel that the DB Electrical SMU9120 Starter Kit is a solid investment. It offers a reliable, OEM-spec replacement that is backed by a warranty and covers multiple brands and models. From my perspective, this kit not only simplifies the repair process but also provides assurance that your vehicle will start smoothly again. If you want a trustworthy and comprehensive starter repair solution without breaking the bank, this kit is definitely worth considering.

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How the Arrowhead Starter Rebuild Kit for Kawasaki Helped Me

When my Kawasaki bike started having trouble with its starter, I knew I needed a reliable fix. The Arrowhead Starter Rebuild Kit was exactly what I needed. I found that this kit gave me all the essential components to restore my starter’s performance without having to replace the entire unit. It saved me both time and money, which was a huge relief.

Using the kit was straightforward, and the quality of the parts felt durable and well-made. After installing it, my bike’s starter worked like new again, giving me confidence that I could depend on my Kawasaki for many more rides. If you want a practical and cost-effective solution to starter problems, this rebuild kit is definitely worth considering.

Buying Guide for Arrowhead Starter Rebuild Kit for Kawasaki

Understanding the Importance of a Starter Rebuild Kit

When my Kawasaki motorcycle’s starter began to show signs of wear, I realized how crucial the starter rebuild kit is for maintaining reliable engine starts. The kit typically includes essential components like brushes, springs, and bushings that wear out over time. Replacing these parts can save me from costly starter replacements and keep my bike running smoothly.

Compatibility with Your Kawasaki Model

One of the first things I checked was whether the Arrowhead starter rebuild kit matched my specific Kawasaki model and year. Kawasaki has various models, and starter components can differ, so verifying compatibility ensures the kit fits perfectly and functions as intended.

Quality of Components

I paid close attention to the quality of materials used in the rebuild kit. High-quality brushes and springs tend to last longer and provide better performance. Arrowhead is known for durable parts, but I still looked for kits with good reviews to ensure reliability.

What’s Included in the Kit

Knowing exactly what parts come in the kit helped me prepare for the rebuild process. A comprehensive kit usually contains starter brushes, springs, retaining clips, bushings, and sometimes even an armature if needed. Having all necessary parts in one package made my repair job easier.

Ease of Installation

Since I planned to do the rebuild myself, I considered how straightforward the installation would be. Some kits come with detailed instructions or diagrams, which is a big help if you’re not a professional mechanic. I also checked for any special tools required to avoid surprises.

Price vs. Value

Balancing cost with quality was important for me. I compared prices of different kits but focused more on the value offered — a kit that might cost a bit more but includes durable parts and good instructions was worth it in the long run.

Customer Reviews and Feedback

Before making my purchase, I read through customer reviews to learn from others’ experiences. Reviews often highlighted potential issues or confirmed the kit’s effectiveness, which helped me make a confident decision.

Warranty and Support

I also looked into whether the kit came with any warranty or customer support. Knowing that I could reach out for help or get a replacement part if something went wrong gave me peace of mind during the rebuild process.

Final Thoughts

Choosing the right Arrowhead starter rebuild kit for my Kawasaki involved careful consideration of compatibility, quality, and included parts. Taking the time to research and select a reliable kit made my starter rebuild successful and extended the life of my motorcycle’s starting system.

Author Profile

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Doone Hamilton
I’m Doone Hamilton, and my journey has been anything but conventional. Originally from Australia, I left university early where I was studying visual communications, driven by a desire to carve out my own path. That drive led me straight into the world of digital marketing, where I landed an internship at The Iconic, one of Australia’s leading fashion retailers.

Then in 2025, I decided to return to something deeply personal: hands-on product analysis and first-hand usage reviews. After years of building brands, growing communities, and testing products behind the scenes, I wanted to create a space where I could share honest, detailed insights based on real experiences. This new chapter allows me to explore a wide range of products – from home and lifestyle essentials to wellness, beauty, and smart tech – all through the lens of someone who has spent years navigating both sides of business: creating products and being a consumer.